Pyrolife TG - Sustainable Waste Management Solution
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Parameters of complete incineration line
- length 11 metres;
- height 4.6 metres;
- width -2.9 metres;
Line Specifications
- Fuel Tank Combined with Shredder for Waste
- Loading Conveyor
- Thermal Generator PYROLIFE TG
- Steam Boiler
- Steam-Water heat exchanger
- Steam Turbine
- Air Cooling Unit
Technical characteristics of the heat generator:
- Efficiency - up to 90%;
- Heat output level - 2.5 - 3.0 MW;
- Time to reach the operating mode - 30 minutes;
Parameters of the loading chamber:
- diameter - 920 mm;
- depth - 2780 mm;
- volume - 2.6 m3.
- loading method - automatic;
- power consumption up to 15 kW
How Our Technology Works
The technology is based on the functional principle of dividing processes into stagesб according to the 2-stage scheme.
At the first stage, organic matter is subjected to air gasification in the mode of thermolytic oxidation, resulting in the formation of gaseous fuel (energy product - synthesis gas).
The chemical composition of the gas mainly contains hydrogen H2, carbon monoxide CO and, in some cases, hydrocarbons or other organic compounds. The synthesis gas produced has high calorific value (from 2000 to 4000 kcal/m³) and is burned at the second stage to produce heat energy.
As a result of the positive energy balance generated by the utilization of organic waste by oxidative thermolysis, there is no need to use additional fuel for waste processing
Based on this technology, we have created a heat generator (burner) for the disposal of municipal waste. The heat generator consists of a loading chamber, a reactor and an afterburner chamber.
At the outlet of the burner, we get a flare with a temperature of 1100-1200°C, which can be sent to steam boiler, hot water boiler, water heat exchanger, air heat exchanger, etc. heat exchanger, etc.
1. Thermal pyrolysis and fuel gasification with controlled level air access and gas distribution system without the use of additional external energy sources.
2. Instant mixing and conversion into high-calorie synthesis gas.
3. Simultaneous combustion of synthesis gas.
4. The use of a unique system for combustion of highly flammable gases and converting all existing combustion ballasts into an additional source of energy, which is a catalyst for improving the quality of utilization.
5. A system for stabilizing and maintaining the required temperatures (monitoring and control) for high-quality environmental performance.
6. Burning the carbon residue and bringing it to zero.
7. Cooling of materials with zero heat generation (sand, slag, fibre, metal, glass, ash, stones, etc.) and
their subsequent automatic removal.
8. Heat exchange (air, water, steam) – optional flue gas heat recovery unit to achieve higher efficiency
during heat exchange.
10. The heat exchanger neutralizes and does not re-bind the following substances: furans, dioxins, formaldehydes, resins, chlorine and other harmful substances. This has been confirmed by multiple laboratory tests.
Waste to Energy Technology
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Waste To Heat Generation
In the form of hot water or hot air. A heat exchanger or boiler is used to exchange heat with the flue gas. Hot water can be used to heat local facilities, whereas hot air can be used in drying processes.
Waste To Steam Generation
In the form of unsaturated/saturated steam or superheated steam. Saturated steam is typically used in a variety of cleaning or humidity generation applications. Superheated steam is used almost exclusively to drive electric turbines.
Waste To Electricity Generation
Pyrolife offer a standard turbine capable of generating electricity from waste, (From the generation of superheated steam).